MEDICAL

Innovative Interconnect Solutions from BAYCABLE can transform the way your customers deliver care. Turn your design challenges into next-generation, market-leading medical devices with our extensive manufacturing capabilities and engineering expertise. Learn how we can help bring your idea to reality – optimized for performance and reliability, customized for your needs, and built to your exacting standards.

Materials Include

  • Silicone rubber
  • PVC
  • Polyurethane
  • TPE
  • Polyester
  • Santoprene
  • Hytrel
  • FEP/PFA
 

Product Categories

  • Video cables
  • Patient monitoring cables
  • Sensor probe cables
  • RF generator cables
  • Robotic surgery system cables
  • Aesthetic surgery cables
  • Single use cables

Product Examples

Coil Cords
Custom Cables
Electromechanical Sub Assemblies
Molded Cable Assemblies
 

INDUSTRIAL

BAYCABLE considers the premier OEM’s supplying capital equipment to semiconductor manufacturers worldwide among our key customers. We fabricate large, molded power distribution assemblies using BAYCABLE manufactured cable. Ranging from very fine wire (50 AWG) to over an inch in diameter, we source a variety of materials based on client-specific application requirements. Custom designs allow for extended flex life, resistance to chemicals, hot and cold operating environments, and composite constructions. Utilizing power, signal, fiber, tubes, and strength, our experts resolve any application challenges that arise.

Materials Include

  • Silicone rubber
  • PVC
  • Polyurethane
  • TPE
  • Polyester
  • Santoprene
  • Hytrel
  • FEP/PFA
 

Product Categories

  • Robotics
  • Industrial automation
  • Control and signal cables
  • Clean room cables
  • Sensor cables and coil cords
  • Composite cables

Product Examples

Coil Cords
Custom Cables
Electromechanical Sub Assemblies
Molded Cable Assemblies
 

AUTOMOTIVE

Our Santa Ana, Mexico manufacturing location is TS-16949 registered and has been supplying custom coil cords and cable assemblies to the US Automotive industry since its inception in 2000. Many of these are used in SUV’s and require high reliability in the extreme operating conditions found from the desert to the arctic. By utilizing the high-flex strand with the proper jacketing materials automakers obtain products that are durable and abrasion resistant with outstanding retractile memory.

Materials Include

  • High flex rope or concentric lay conductor
  • Very fine wire stranding
  • Polyurethane
  • Polyester
  • TPE/TPR
 

Product Categories

  • Rear window defroster coil cord
  • Seat heater cords
  • Seatbelt sensor cable
  • Mirror extender cables

Product Examples

Coil Cords
Custom Cables
Electromechanical Sub Assemblies
Molded Cable Assemblies
 

AUDIO

The high-end audio cable market requires tightly controlled and toleranced conductor and insulation geometries. Materials are combined in unique ways to optimize the listening experience of their demanding customer base. BAYCABLE is proud to be a supplier to several of the most respected names in this industry. We manufacture speaker cables, component interconnect cables, headphone cables, and power cables using a wide variety of materials and techniques to optimize performance.

Materials Include

  • High purity oxygen free copper
  • Litz wire
  • FEP/PFA
  • Polyurethane
  • Santoprene
  • Braided polyester
 

Product Categories

  • Headphone cables with Y-breakout
  • Speaker cables
  • Hearing aid test cables
  • Microphone/headset cables
  • Very fine wire termination

Product Examples

Coil Cords
Custom Cables
Electromechanical Sub Assemblies
Molded Cable Assemblies
 

DEFENSE

BAYCABLE provides custom cable, cable assemblies and electromechanical assemblies to companies in the Commercial Aviation, Aerospace, Marine and Military markets for installation on aircraft, helicopters, unmanned drones, missiles, and ground communication centers. High reliability, manufacturing process control, and ITAR registration are of the utmost importance to our defense customers.

Materials Include

  • Silicone rubber
  • PVC
  • Polyurethane
  • TPE
  • Polyester
  • Santoprene
 

Product Categories

  • Data cables
  • Power and video assemblies
  • Control panel assemblies
  • Power and grounding cables
  • RF high density coaxial assemblies
  • Flight and space rated cables
  • Power distribution units (PDU)

Product Examples

Chassis Interface Cable
Power Distribution Unit
Video Data Harness
Communications Cables