BAYCABLE engineers work closely with our customer’s engineers during the design and development phase of new products to ensure that together we come up with an optimal, application specific interconnect solution. Our in-house machine shop provides tooling for mold cavities, extrusion dies and machined component parts, reducing cost and improving speed to market. A focus on very fine wire cable design and termination to flex circuits and printed circuit boards makes BAYCABLE the vendor of choice for miniature cable assemblies for medical device and other challenging applications.


Custom cable and coil cord design assistance:

  • Silicone wire and cable extrusion
  • Thermoplastic wire and cable extrusion
  • Full CAD capability using SolidWorks and AutoCAD
  • Special alloys and wide range of insulating materials
  • Wide Range of UL and CSA approvals

Custom molded cable assembly design assistance:

  • Silicone molding (LIM)
  • Thermoplastic molding
  • Design and build mold tools in-house
  • Full CAD capability using SolidWorks and AutoCAD
  • RF generator cables


BAYCABLE’s quality technicians utilize state-of-the-art Cirrus testing equipment to perform 100% electrical testing of all finished cable assemblies. Successfully working with fast-growing, high-tech clients from Silicon Valley and around the world propels BAYCABLE to perform at a level that continues to ensure that quality and excellence is built into all aspects of our operation.

Quality Assurance
  • Fremont plant UL, CSA, ISO 9001 & ISO 13485 registered
  • Santa Ana plant UL, ISO 9001; ISO 13485 & ISO/TS 16949 registered
  • 100% electrical testing of final product
  • Tensile/elongation testing
  • Flex life testing
  • Robust calibration and preventative maintenance programs