Fremont, CA


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Our Cable Products

Electro-Mechanical Assemblies

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Molded Cable Assemblies

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Coil Cords

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Custom Cable

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Electro-Mechanical Assemblies

Subassemblies that incorporate molded cables, flex circuits, fan assemblies, power distribution units and other complex electrical and mechanical components are often needed. We are happy to design and build to meet your unique requirements.

Integrated Interconnect System

Multiple custom cables
Multiple over-molded connectors and strain reliefs
Incorporated into full video interconnect system

PC Board Termination

Very fine wire termination
42 AWG alloy stranded construction
Very thin wall Teflon™ insulation
Fine pitch board termination
ESD termination

Multi-Board Connection System

Very fine wire termination
Custom composite cable

Control Panel Interconnect System

Multi-leg power distribution
Molded circular connector

Molded Cable Assemblies

Increased flex life, environmental sealing, strain reliefs, and custom interconnects are just a few of the benefits of thermoplastic or Silicone injection molded cable assemblies. These assemblies can be customized with company logos and mechanical features, like finger detents, and bend limiting strain reliefs. Through an exciting and unique collaborative process, our teams combine to design an optimal solution satisfying your most demanding applications and working conditions. Our flex and strain reliefs arc smoothly and withstand agreed-upon load requirements. Very fine wire termination including incorporating PC boards into over-molded connections are a specialty of BAYCABLE.

Medical RF Generator Cable

TPR jacketed composite cable
Over-molded TPR custom strain reliefs
Custom color match

Endoscope Camera Cable

Polyurethane jacketed complex composite construction
Multiple video channels
Power and signal conductors with multiple shields or layers of shielding
Custom molded polyurethane strain reliefs

375V Arburg Mold Machine

  • New Vertical mold machine that is more efficient and easily trainable

Coil Cords

Custom coil cords have been a specialty of BAYCABLE and NEI Systems for decades. High strand count, high-flex rope or concentric constructions, coil cords are designed for durability with excellent retractile memory and high flex life, utilizing a wide range of primary insulation materials, shielding techniques and cable jacket materials.

Automotive Coil for Defrost Functions

Multiple inner coax composite cable
High reliability connectors
Polyurethane molded strain reliefs

Industrial Oven Sensor Cord

Double coil cord cable assembly
Long flex life
Mechanical strain relief

SUV Rear Window Defroster Cord

High strand count cable
Arctic to desert environmental requirement
Tough polyester jacket to last decades

Audio/Video Cable

Tinsel wire conductors
Low extension force
Very high flex life
Tough but flexible polyurethane jacket

Custom Cable

BAYCABLE will work with your engineers to customize the right design solution for your project. From conductor materials and stranding, insulation materials, cabling techniques, shielding parameters, to the final jacket material selection, our team of experts will optimize the variables for your application.

Multiconductor Custom Cable

Teflon™ insulated inner conductors
High voltage silicone inner jacket
High strength alloy serve shield
Tough polyurethane outer jacket

Custom Hi-Flex Wire

High strength alloy conductor
Extra flexible rope lay stranding
Silicone jacket

Composite Custom Cable

Very fine wire conductors
Multiple inner jacketed cores
Kevlar® strength members
High strength bend-limiting core

Hybrid Construction Cable

Conductor spacing tubes
Low triboelectric noise construction
Stranded conductors around Kevlar® cores
Double alternate serve shield
Strong but flexible TPR jacket

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